Cable Bending Test Machine RS-8116-6D - Advanced 6-Station Impedance Monitoring System
Application
The RS-8116-6D Cable Bending Test Machine is suitable for bending tests of earphone cables, USB cables, multi-core cables, communication cables, flat cables, and signal cables. Test method: the motor is installed vertically, and one end of the wire is clamped on the rotating fixture of the motor for left-right rotation winding test, with weight (load) hung on the other end to evaluate whether the wire maintains good conduction after N tests.
Technical Specifications
Control System
| Component |
Specification |
| Touch Screen |
Japan OMRON® color touch screen controller |
| PLC Control |
Japanese Panasonic® PLC |
| Operation Mode |
Each station operates independently |
| Interface |
Chinese and English interface |
Drive System
| Parameter |
Specification |
| Motor |
6 Japanese Panasonic® AC servo motors |
| Reduction System |
6 Japanese Shimpo® planetary reducers |
| Test Speed |
1~60rpm±0.5rpm |
| Positioning Accuracy |
High-precision with low noise |
Testing Parameters
| Parameter |
Range/Specification |
| Test Angle Range |
0~±95° or 0~±180° (unlimited with concentric fixture) |
| Minimum Display Angle |
0.1° |
| Test Times Range |
1~999,999 times |
| Batch Dwell Time |
1~10 minutes |
| Rotating Disk Diameter |
Ø210 mm |
Impedance Test Module
| Parameter |
Specification |
| Channels |
6 channel impedance test module |
| Measurement Range |
0~99.9Ω (or as specified) |
| Measurement Accuracy |
≤1% |
| Detection Method |
4-wire bridge for accurate detection |
| Core Detection |
Each channel detects five-core wires |
Weight Configuration
| Available Weights |
Quantity |
| Standard Weights |
50g/100g/150g/250g/300g/500g |
| Each Weight |
6 pieces per specification |
Physical Specifications
| Parameter |
Specification |
| Host Size |
W1820×D820×H1600 mm |
| Total Weight |
Approximately 450kg |
| Power Supply |
AC220V 50Hz 10A (or as specified) |
Key Features
1. Independent Multi-Station Design
- 6 testing stations with independent operation
- Each station driven by Japanese Panasonic® AC servo motor
- High-precision positioning accuracy with low noise
- Long-term reliable operation capability
- Test angle resolution: 0.1°
2. Advanced Reduction System
- Japanese Shimpo® planetary reducer for each station
- Speed reduction for accurate positioning
- Enhanced torque output for consistent testing
- Reduced vibration and noise during operation
3. Intelligent Control Interface
- Japanese OMRON® color touch screen controller
- Japanese Panasonic® PLC control system
- Chinese and English interface options
- Easy-to-operate program input functionality
4. Comprehensive Parameter Setting
Test Control Touch Screen Settings:
- Angle setting configuration
- Test speed adjustment
- Test times specification
- Measured times display
- Rotating dwell time setting
- Dwell time for N minutes after N tests
Impedance Detection Touch Screen Settings:
- Impedance value setting
- Impedance change upper limit setting
- Impedance change lower limit setting
- Additional impedance parameters
5. Real-Time Impedance Monitoring System
- 6-channel impedance test module for online monitoring
- Each channel detects five-core wires simultaneously
- Upper limit 1 and upper limit 2 settings for each channel
- Red light alarm when impedance exceeds upper limits
- Configurable stop modes for different upper limit violations
- Automatic recording of test times exceeding upper limits
6. Data Storage and Export
- USB disk for real-time impedance data storage
- Automatic data export capability
- Data recording frequency: once every 10 tests
- Comprehensive test history tracking
7. High-Precision Impedance Detection
- 4-wire bridge detection method
- Measurement accuracy ≤1%
- Impedance measurement range: 0~99.9Ω
- Real-time monitoring during testing
Testing Procedure
Setup Process
- Configure test parameters via OMRON color touch screen
- Set impedance parameters through impedance detection screen
- Select appropriate weights for each station
- Mount cable samples to rotating fixtures
- Configure angle range and testing speed
Test Execution
- Start independent station testing
- Monitor real-time impedance values
- Observe alarm indicators for limit violations
- Record test cycles and impedance changes
- Export data via USB disk
Angle Configuration Options
- Standard Range: 0~±95° or 0~±180°
- Unlimited Rotation: Available with concentric fixture installation
- Precision: 0.1° minimum display resolution
Quality Assurance
Manufacturing Excellence
- Premium Japanese components (Panasonic, OMRON, Shimpo)
- 26+ years testing equipment manufacturing experience
- Rigorous quality control processes
- Comprehensive pre-delivery testing
- ISO standard compliance
Technical Support
- 24-hour technical response service
- Professional installation and commissioning
- Operator training included
- One-year warranty coverage
- Lifetime technical support
Optional Accessories
Available Upgrades
- Concentric fixture for unlimited rotation
- Specialized clamps for different cable types
- Additional weight sets
- Data analysis software package
- Backup impedance test modules
Applications by Industry
Consumer Electronics
- Earphone cable durability testing
- USB cable bend life evaluation
- Mobile device cable testing
- Audio/video cable assessment
Telecommunications
- Communication cable reliability testing
- Network cable bend resistance
- Signal cable performance evaluation
- Fiber optic cable testing
Industrial Applications
- Multi-core cable durability assessment
- Flat cable flexibility testing
- Signal transmission cable evaluation
- Custom cable specification testing
Contact ITM-LAB for detailed technical consultation and quotation
